What Professional Equipment Is Needed to Produce Air Mattress?
The automated production line for mattresses refers to a form of production organization that utilizes an automated machine system to achieve various mattress processes. It was formed on the basis of the further development of continuous assembly lines. Its characteristic is that various types of mattresses are automatically transferred from one machine tool to another, and processed, compounded, flipped, packaged, loaded and unloaded, and inspected by the machine tool automatically; The task of workers is only to adjust, supervise, and manage the automatic line, without participating in direct operations; All machinery and equipment operate according to a unified program, and the production process is highly continuous.
From bed net production to automatic steel edge punching, robot automatic glue spraying, edge wrapping, and three-dimensional conveying are completed, including automatic thread removal, automatic measurement of mattress length, width, and height, automatic packaging to automatic stacking and stacking of beds, and automatic storage is carried out using AGV vehicles.
Vertical elevator
1. Rapid lifting and lowering; 2. Save layer changing time, 3 save layer changing space
Mattress centering machine
Automatic centering, double photoelectric sensors automatically sense the width of the mattress, and freely slide through the jacking fluent bar. The push rods on both sides are centered.
Mattress spray machine
Automatic glue spraying, intelligent recognition of mattress size; Accurately control the position of the rubber nozzle; The spray trajectory can be set to point, straight, S-shaped, spiral, mist, etc; It can be equipped with imported rubber boxes, as well as rubber heads and nozzles from Lebode.
Robot composite system
Fabric and filling materials for fully intelligent composite mattresses through AI vision system; The fitting accuracy is within 2MM; Suitable for laminating various mattress sizes; The fastest efficiency time is 50 seconds per sheet; Stable and reliable use of ABB robots.
Cage flipper
Adopting a scissor fork type lifting belt conveyor, coupled with sensors, it can quickly and accurately flip the surface; Program automatic control without manual intervention.
Jacking and transferring machine
Adopting 4 cylinders for quick lifting and stable transplanting, it can be assembled and used at any position on the roller line.
Seesaw belt conveyor
According to the signal source, the automatic seesaw form is used for sorting and conveying up and down, with a simple, flexible and convenient structure.
Corridor flap
Manual control, start and close as needed, quickly leave passage for easy entry and exit of personnel.
Automatic edge banding machine
Used for sewing between the upper and lower fabrics of the mattress and the side trim.
Mattress duster
The automatic duster can achieve the function of removing dust and dirt, and a sterilization device can be installed to ensure that the mattress leaves the factory clean, hygienic, and tidy.
Mattress inspection table
Manually inspect the excess threads on the mattress and attach labels, QR codes, etc.
Mattress storage machine
It can automatically store 4-10 mattresses according to on-site requirements, connect multiple machines, connect with the MES system, and automatically sort and store mattresses of the same specification.
Mattress stacker
Saves manpower and can be stacked up to a height of 2.2 meters, improving stacking efficiency.
Mattress packaging machine
The automatic detection and adjustment technology can control the machine to automatically adapt to the length, width and thickness of the mattress, and can automatically pack Kraft paper, PE film, and PE film automatically compress the roll.
Mattress roller line
Specially conveying finished mattresses, fabrics, bed springs, etc., computer controlled, automatically moving to the next process, with adjustable speed.
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